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Support and guiding wheels Swivel wheel comfort Swivel wheel air
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The Swivel wheel comfort stands out for its quick, tool-free assembly and high scalability, which makes it suitable for a range of installation set-ups and various types of sortation system.
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Intralogistics
Intralogistics overview
Sortation systems
Support and guiding wheels Swivel wheel comfort Swivel wheel air
Shuttle systems
Shuttle flaps Shuttle wheels
Conveying systems
Diverter wheels Bearing shield and housing Belt deflection wheels
Carriage for overhead conveyor
AGV wheels
References Intralogistics
High-performance wheels for vertical conveyors faigle belt guide system for curved belt conveyors faigle and Kardex team up to optimise wheels for vertical storage system Optimising an intralogistics shuttle for TGW Logistics Group
Downloads Intralogistics
Contact Intralogistics
Crossbelt_Sorter_V2_Image_01.png

Innovation

The Swivel wheel comfort stands out for its quick, tool-free assembly and high scalability, which makes it suitable for a range of installation set-ups and various types of sortation system.

Read more
Escalators and elevators
Escalators and elevators – overview
Step and chain rollers
Escalator spare parts
Guiding rollers for elevators
1C counterweight guiding roller 2C Elevator guiding roller
Downloads Ecalators & moving walks
Contact Escalators Contact Elevators
Rollenprüfstand_bearbeitet.jpg

Quality Management

Our test benches for escalator rollers run at a constant 0.76m/s – around the clock, 365 days a year. The rollers on the test benches are subjected to a constant load. Tests can last for up to 5,000 hours, which is equivalent to around eight months of real-world operation.

Read more
Local public transport & rail
Local public transport and rail – overview
Hanging straps
IGOSTRAP air IGOSTRAP IGOSTRAP Comfort gripAd topAdstrap topAdstrap Comfort Positioning clips Adapter
Railways
Centre pivot liners Side bearers for freight wagon coupling hook guides Brake linkage bushes Side bearers for freight wagons
Downloads Local public transport & rail
Contact Local public transport & rail
AdobeStock_159562449_Businessman_Train_Metro.jpeg

News

Ergonomic plastic hanging straps featuring carefully selected materials deliver safety and comfort for passengers when a vehicle brakes, accelerates or turns corners, or in the event of an emergency stop.

Semi-finished products & finished parts
Semi-finished products and finished parts – overview
Semi-finished products
Machined finished parts
Material finder
Semi-finished products shop
Downloads Semi-finished products & finished parts
Contact Semi-finished products & finished parts
Pad bodeneben in Asphalt.jpg

News

The Matrix Charging® Pad is resistant against chemical, mechanical, temperature-related and electromagnetic influences, and can withstand wheel loads of up to 2,500kg. One of the main challenges was finding the ideal composition for the plastics.

Company
About us
History Facts and figures Sustainability Certification Code of Conduct
Custom development
News & Dates
Quality Management
Downloads
Contact & Locations
240215_8587_web.jpg

News

Developing and producing trailblazing technologies, materials and new products are faigle’s vision, the recipe for its success and a challenge all rolled into one – day in, day out.

Career
Career at faigle
Vacancies
Working at faigle
Success stories from faigle employees
Entry-level opportunities
Application process
Apprenticeship training
Careers magazine
en
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Shuttle systems in intralogistics

faigle’s reliable, high-quality shuttle system components stand out for their smooth, low-vibration running and outstanding durability – the ideal combination for efficient, problem-free processes in automated warehouses.

Shuttle systems - overview Shuttle flaps Shuttle wheels Downloads Contact

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Shuttle systems - overview Shuttle flaps Shuttle wheels Downloads Contact
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Shuttle system components

Featuring innovative design and premium materials, faigle’s support and guiding wheels and shuttle flaps are setting new standards in automated warehouse operations. Our shuttle system wheels and other components not only enhance safety; they also ensure minimal flattening after the wheels come to a halt. And the tire and hub have outstanding damping properties. Take advantage of our innovative technology – find a cost-effective solution with competitive delivery times.

 

Application

Shuttle system applications

A feature of automated warehouses, shuttle systems play a decisive part in ensuring efficient handling of stored items in many companies’ logistics set-ups.

 

The shuttles have four driven wheels, which allows for fast and precise manoeuvring. But rapid braking and accelerating can pose problems, so a robust connection between the wheel and the drive shaft is essential. Using shuttles can help to improve order picking, which translates into increased goods turnover.

 

The tires need to minimise vibrations caused by concentricity problems, uneven tracks and deposits on the rails. Shuttle flaps are just as crucial – used to move goods around, they call for innovative solutions that meet the highest standards both in terms of load-bearing capacity and durability.

 

Overhead conveyor carriages, which come in a range of different weight categories, require smooth-running carriages with burr-free surfaces. Low-wear, low-noise operation is essential in environments where dust build-up is a problem.

 

Shuttle system materials

An innovative range of materials that are ideally suited to the testing conditions found in highly automated warehouses – an advantage that sets faigle’s shuttle system components apart from the competition. Featuring a two-component design with a polyamide hub and PAS-PU TCS tire, our shuttle wheels are a byword for outstanding load-bearing capacity, minimal rolling resistance and excellent concentricity. The injection-moulded shuttle flaps are made from carbon-fibre-reinforced PAS-PAA LCF – 80% lighter than steel flaps, they also stand out for their unrivalled resilience and durability.

 

faigle’s overhead conveyors feature particularly smooth-running ball bearings, as well as wheels made from high-performance plastics that deliver excellent wear resistance and low-noise operations. The wheel body is also made from high-performance plastics – in some cases fibre-reinforced – that make for optimum performance. Antistatic and electroconductive materials for the safe discharge of electrostatic build-up are available on request.

Shuttle systems – product range

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Shuttle flaps

Made from carbon-fibre-reinforced plastic, faigle’s injection-moulded shuttle flaps meet the highest standards when it comes to load-bearing capacity and fatigue resistance. Thanks to an FEM-optimised ribbed construction in combination with PAS-PAA LCF, the flaps can handle over five million load cycles. The design is 80% lighter than conventional solutions, while a smaller number of components makes assembly more efficient.

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Product details
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Shuttle wheels

faigle shuttle wheels ensure smooth, low-vibration running, while their outstanding concentricity and the damping properties of the tire and hub stop stored items slipping. Besides helping to keep flattening to a minimum after longer stoppages, optimised PAS-PU TCS’s excellent grip on the track ensures reliable drive transmission. The injection-moulded polyamide hub allows for functional integration of connecting and drive elements, which ensure reliable operation with heavy loads and at high speeds.

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Product details
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faigle – the conveying system experts

QUALITY FROM FAIGLE

Excellent reliability, optimum performance and a long service life for your conveying system – faigle’s conveyor wheels deliver a host of benefits for your business. Contact us today for more information and a personalised quote.

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Downloads

Lauf- und Führungsrollen
Lauf- und Führungsrollen
pdf • 505.42 KB
Sorter-Laufrolle SE
Sorter-Laufrolle SE
pdf • 394.86 KB
Rollenhalterung - Swivel wheel comfort
Rollenhalterung - Swivel wheel comfort
pdf • 632.8 KB
All downloads

FAQ

Which materials are shuttle system components made from?

faigle’s shuttle system components feature high-quality materials that are tailor-made for a wide range of applications. The two-component shuttle wheel design includes a stiff polyamide hub and PAS-PU TCS tire.

 

Made from carbon-fibre-reinforced PAS-PAA LCF, our injection-moulded plastic shuttle flaps have an FEM-optimised ribbed design. For our overhead conveyor carriages we use specially designed, smooth-running ball bearings with a contactless cover plate, while the wheel’s tire and main body are made from special high-performance plastics. These durable materials have high load-bearing capacities, and ensure low-wear, low-noise operation. Materials with antistatic properties are available on request.

What demands do shuttle system components have to withstand?

Shuttle systems normally run on two or four driven wheels. This results in high speeds and strong dynamic forces. Rapid shuttle braking and acceleration put significant stress on the tires, so the wheels need to be firmly connected with the shuttle’s drive shaft to ensure effective drive-torque transfer. In high bays, a number of factors can cause vibrations. This means that shuttle wheels have to be able to run smoothly at high speeds without vibrating; they also need to have excellent damping properties. 

Shuttle flaps are heavy-duty components used in shuttle systems. They need to meet very high standards when it comes to load-bearing capacity and durability. faigle shuttle flaps are made from a special material that meets both of these requirements.

Intralogistics – contact

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How can I help you?

Hi, I’m Clemens Vögel. I’d be happy to talk to you about our products and answer any questions you might have on our custom solutions.

Clemens Vögel Verkauf

Clemens Vögel

Global Key Account Manager

+43 5574 6811 1637 Send Email

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LogiMAT 2024 - scalable Swivel wheel comfort assembly

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