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Intralogistics
Intralogistics overview
Sortation systems
Shuttle systems
Conveying systems
Carriage for overhead conveyor
AGV wheels
References Intralogistics
Downloads Intralogistics
Contact Intralogistics
Support and guiding wheels Swivel wheel comfort Swivel wheel air
Shuttle flaps Shuttle wheels
Diverter wheels Bearing shield and housing Belt deflection wheels
High-performance wheels for vertical conveyors faigle belt guide system for curved belt conveyors faigle and Kardex team up to optimise wheels for vertical storage system Optimising an intralogistics shuttle for TGW Logistics Group
Crossbelt_Sorter_V2_Image_01
Innovation
The Swivel wheel comfort stands out for its quick, tool-free assembly and high scalability, which makes it suitable for a range of installation set-ups and various types of sortation system.
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Escalators and elevators
Escalators and elevators – overview
Step and chain rollers
Escalator spare parts
Guiding rollers for elevators
Downloads Ecalators & moving walks
Contact Escalators
Contact Elevators
1C counterweight guiding roller 2C Elevator guiding roller
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Quality Management
Our test benches for escalator rollers run at a constant 0.76m/s – around the clock, 365 days a year. The rollers on the test benches are subjected to a constant load. Tests can last for up to 5,000 hours, which is equivalent to around eight months of real-world operation.
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Local public transport & rail
Local public transport and rail – overview
Hanging straps
Railways
Downloads Local public transport & rail
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IGOSTRAP air IGOSTRAP IGOSTRAP Comfort gripAd topAdstrap topAdstrap Comfort Positioning clips Adapter
Centre pivot liners Side bearers for freight wagon coupling hook guides Brake linkage bushes Side bearers for freight wagons
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News
Ergonomic plastic hanging straps featuring carefully selected materials deliver safety and comfort for passengers when a vehicle brakes, accelerates or turns corners, or in the event of an emergency stop.
Semi-finished products & finished parts
Semi-finished products and finished parts – overview
Semi-finished products
Machined finished parts
Material finder
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News
The Matrix Charging® Pad is resistant against chemical, mechanical, temperature-related and electromagnetic influences, and can withstand wheel loads of up to 2,500kg. One of the main challenges was finding the ideal composition for the plastics.
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Developing and producing trailblazing technologies, materials and new products are faigle’s vision, the recipe for its success and a challenge all rolled into one – day in, day out.
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Career at faigle
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Deutsch English 中文
Intralogistics
Intralogistics overview
Sortation systems
Support and guiding wheels Swivel wheel comfort Swivel wheel air
Shuttle systems
Shuttle flaps Shuttle wheels
Conveying systems
Diverter wheels Bearing shield and housing Belt deflection wheels
Carriage for overhead conveyor
AGV wheels
References Intralogistics
High-performance wheels for vertical conveyors faigle belt guide system for curved belt conveyors faigle and Kardex team up to optimise wheels for vertical storage system Optimising an intralogistics shuttle for TGW Logistics Group
Downloads Intralogistics
Contact Intralogistics
Crossbelt_Sorter_V2_Image_01.png

Innovation

The Swivel wheel comfort stands out for its quick, tool-free assembly and high scalability, which makes it suitable for a range of installation set-ups and various types of sortation system.

Read more
Escalators and elevators
Escalators and elevators – overview
Step and chain rollers
Escalator spare parts
Guiding rollers for elevators
1C counterweight guiding roller 2C Elevator guiding roller
Downloads Ecalators & moving walks
Contact Escalators Contact Elevators
Rollenprüfstand_bearbeitet.jpg

Quality Management

Our test benches for escalator rollers run at a constant 0.76m/s – around the clock, 365 days a year. The rollers on the test benches are subjected to a constant load. Tests can last for up to 5,000 hours, which is equivalent to around eight months of real-world operation.

Read more
Local public transport & rail
Local public transport and rail – overview
Hanging straps
IGOSTRAP air IGOSTRAP IGOSTRAP Comfort gripAd topAdstrap topAdstrap Comfort Positioning clips Adapter
Railways
Centre pivot liners Side bearers for freight wagon coupling hook guides Brake linkage bushes Side bearers for freight wagons
Downloads Local public transport & rail
Contact Local public transport & rail
AdobeStock_159562449_Businessman_Train_Metro.jpeg

News

Ergonomic plastic hanging straps featuring carefully selected materials deliver safety and comfort for passengers when a vehicle brakes, accelerates or turns corners, or in the event of an emergency stop.

Semi-finished products & finished parts
Semi-finished products and finished parts – overview
Semi-finished products
Machined finished parts
Material finder
Semi-finished products shop
Downloads Semi-finished products & finished parts
Contact Semi-finished products & finished parts
Pad bodeneben in Asphalt.jpg

News

The Matrix Charging® Pad is resistant against chemical, mechanical, temperature-related and electromagnetic influences, and can withstand wheel loads of up to 2,500kg. One of the main challenges was finding the ideal composition for the plastics.

Company
About us
History Facts and figures Sustainability Certification Code of Conduct
Custom development
News & Dates
Quality Management
Downloads
Contact & Locations
240215_8587_web.jpg

News

Developing and producing trailblazing technologies, materials and new products are faigle’s vision, the recipe for its success and a challenge all rolled into one – day in, day out.

Career
Career at faigle
Vacancies
Working at faigle
Success stories from faigle employees
Entry-level opportunities
Application process
Apprenticeship training
Careers magazine
en
Deutsch English 中文
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Intralogistics components

Keeping material flows moving: long-lasting, fast and quiet – thanks to faigle’s innovative products and components.

Sortation systems Conveying systems Shuttle systems Overhead conveyor carriages AGV wheels Downloads Contact

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Sortation systems Conveying systems Shuttle systems Overhead conveyor carriages AGV wheels Downloads Contact
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Wheels and components for intralogistics systems

In many sectors, high-performance plastics put metal in the shade when it comes to meeting the requirements for components’ load-bearing capacity and durability. By building on its applications-based know-how and sophisticated designs, faigle has developed a new generation of support and guiding wheels, as well as other components and complete assemblies for shuttle systems.

 

Reliability is everything in intralogistics because stoppages cost money. Which makes a proven track record and long service life all the more important. faigle wheels keep on rolling for up to 15 years, clocking up more than 65,000km along the way.

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Sortation systems

In the intralogistics sector, support and guiding wheels are mainly used in sortation and conveying systems. They are exposed to significant loads and have to withstand extremely tough operating conditions. High availability is vital for sortation systems. 

faigle Kunststoffrollen bieten:

 

  • Long service life thanks to hard-wearing material – significantly higher abrasion resistance compared with rubber
  • No hydrolysis-related ageing or damage – reliable operation, including in humid conditions
  • Attractive pricing thanks to cost-effective injection moulding
  • Quality-controlled ball bearings that meet the highest standards ensure trouble-free operation over many years

 

Wheel holders are part of the carriers used in parcel sortation and baggage handling systems. Because cornering generates kinematic effects, the running wheels on the carriers need to be fitted in a way that allows them to swivel.

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Find out more about our wheels for sortation systems
lauf und führungsrollen
Support and guiding wheels
rollenhalterung
Swivel wheel comfort
Swivel_wheel_air_gross_P
Swivel wheel air
rollen in förderanlagen.png

Conveying systems

Our selection of wheels and other parts for conveying systems includes a range of key components:

 

  • Diverter wheels are powered conveyor elements that change the direction in which goods flow in a conveying system.
  • Together with the ball bearing race, the bearing shield and housing form a unit that maintains the conveyor wheel’s position on the stationary shaft. The housing is snapped on over the outer ring of the ball bearing race and forms the connection with the wheel tube.
  • Belt deflection wheels help to drive and deflect the drive belt, as well as maintaining tension and providing pressure or support. High speeds and dynamic interaction between the belt and the wheel have a significant impact on both elements.
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Find out more about our wheels for conveying systems
ausschleuserrollen
Diverter wheels
lagerschild und rollenbogen
Bearing shield and housing
riemenrollen
Belt deflection wheels
shuttlesysteme.png

Shuttle systems

Shuttle systems usually run on four driven wheels, resulting in high speeds and strong dynamic forces. Rapid shuttle braking and acceleration put significant stress on the tires, so the wheels need to be firmly connected with the shuttle’s drive shaft to ensure effective drive-torque transfer. 

 

Shuttle flaps are heavy-duty components in the shuttle systems used in automated warehouses. Their function is to place items in the bays and retrieve them. When the flaps are raised, a telescopic arm reaches into the bay. The flaps then swing down behind the item and the telescopic arm is retracted, pulling the item with it.

 

Meeting extremely high load-capacity and durability standards requires wide-ranging expertise in geometry and material design.

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Find out more about our components for shuttle systems
shuttleklappen
Shuttle flaps
shuttle-laufräder
Shuttle wheels
laufwagen hängeförderer.png

Overhead conveyor carriages

Ranging in size from light to heavy duty, overhead conveyors are used in industry on various scales. Besides the track system, the carriages are the central component in these set-ups.

 

faigle’s innovative solutions are designed primarily for light to medium-sized carriages, and our overhead conveyor carriages feature specially designed smooth-running ball bearings with a contactless cover plate. A range of special high-performance plastics with excellent smooth-running properties, outstanding wear resistance and effective noise insulation qualities are available for the tire. 

 

  • The tire is enclosed and mounted on the outside in order to protect the bearing race against dust and other environmental factors.
  • Special fillers in the material are used to increase the weight, meaning that the overhead conveyor’s centre of gravity can be moved as required. 
  • Antistatic designs are available for all parts on request. faigle delivers fully assembled carriages, including with an integrated RFID chip or laser-etched QR code if required.
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Find out more about overhead conveyor carriages
agv laufräder.png

AGV wheels

Used on automated guided vehicles (AGVs), these wheels bear the weight of the vehicle and the goods being moved, as well as transmitting drive power from the motor to the track and steering the vehicle in the process.

 

With only a limited installation space available (in terms of diameter and width), AGV wheels need to withstand very heavy loads and ensure excellent grip on a range of different surfaces. They also have to be extremely wear resistant, including in applications where tight cornering and on-the-spot rotation are essential. Low running resistance and low-friction cornering are important for customers because they enhance energy efficiency – a particularly important factor as AGVs are battery-operated.

 

  • faigle’s AGV wheels usually feature a 2-component design with a polyamide hub and PAS-PU TCS tire. 
  • A very stiff hub ensures a high load-bearing capacity.
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Find out more about AGV wheels

Intralogistics – contact

Get a personalised quote today!

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Downloads for intralogistics components

Components for Intralogistics systems
Components for Intralogistics systems
pdf • 10.19 MB
Wheels for Intralogistics systems
Wheels for Intralogistics systems
pdf • 2.98 MB
All downloads
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faigle – the intralogistics experts

BESPOKE PRODUCTS FOR INTRALOGISTICS SYSTEMS

At faigle, we began developing the first wheels made of thermoplastic polyurethane in 1968. And we’ve been refining our plastic wheels ever since.

 

Today, we supply wheels and assemblies for warehouse logistics, sortation and conveying systems to numerous respected manufacturers. 

Find out more about faigle

Intralogistik

FAQ

What types of wheel are required in intralogistics?

A range of different wheels are needed in the intralogistics sector in order to optimise material flows in warehouse and conveying systems. Just to give you one example: our support and guiding wheels reduce friction and wear on conveyor belts.

 

Made from high-quality plastics, these wheels have a high load-bearing capacity and a long service life. In addition, our wheel conveyors, wheel clips and diverter wheels enhance the flexibility and efficiency of conveying systems. These modules can be configured to match individual specifications and adapted to satisfy intralogistics system requirements.

Which spare parts are needed in intralogistics?

Intralogistics operations call for a broad spectrum of spare parts – which faigle supplies. They mainly include support and guiding wheels, which handle heavy loads in sortation and conveying systems.

 

faigle wheels are made from high-performance plastics – extremely durable and with low running resistance, they also have excellent damping and wear-resistance properties. faigle’s shuttle system components – also made from high-performance plastics – deliver high precision and rigidity, coupled with a lightweight design.

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"Energy efficiency is both ecologically and economically relevant: Thermoplastic components bring considerable weight savings and increase the economic efficiency of the facilities."

Friedrich Faigle

How can I help you?

Hi, I’m Clemens Vögel. I’d be happy to talk to you about our products and answer any questions you might have on our custom solutions.

Clemens Vögel Verkauf

Clemens Vögel

Global Key Account Manager

+43 5574 6811 1637 Send Email

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